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TCE3/TCE5 Series digital PID temperature controller
TCE3/TCE5 Series digital PID temperature controller

TCE3/TCE5 Series digital PID temperature controller

Power supply voltage: 220VAC 50/60Hz;(2) 100-240 vac/DC
Allowable voltage variation range: 90-110% of supply voltage
Power consumption: below 8VA
Input specification: Thermocouple :K, E, J
Thermal resistance :Pt100 Cu50
Display accuracy :±0.5%
Input specification: relay 250VAC 5A one on one off
SSR 12VDC±2V 20mA or less
Analog voltage output (0-5V, 1-5V)
Analog current output (0-20mA, 4-20mA)
SCR Silicon controlled output (zero crossing output, phase shifting output)

Pay attention to safety

※ "Pay attention to Safety" is for the safe and correct use of the product to prevent the occurrence of dangerous accidents. Please observe the following contents.
※ Attention Safety can be divided into two parts: "warning" and "attention". The meaning is as follows:
⚠ warning, such as in violation of this may result in serious injury or death.
⚠ attention, such as in violation of this may result in minor injury or product damage. 

⚠warning
1.Double safety protection devices shall be installed before the use of the machines (such as nuclear power control, medical equipment, ships, vehicles, railways, aviation, combustion equipment, safety devices, and disaster prevention/theft devices) that have a significant impact on human life and property.
   Otherwise it may cause fire, personal injury or property damage.
2.The panel must be installed when using.
   Otherwise there is a risk of electric shock.
3.Do not carry out maintenance work when the power is on.
   Otherwise there is a risk of electric shock.
4.Please confirm the terminal number before connection.
    It could cause a fire.
5.The product shall not be modified except the maintenance personnel of the company.
    Otherwise it could lead to an electric shock or fire.

⚠note
1.Do not use this product outdoors.
   Otherwise, the service life of the product will be shortened or electric shock accident will occur.
2.When connecting the input end of power supply with the output end of relay, please use AWG 20 (0.50mm2) cable, and keep the torque of the screw to 0.74N.m~0.90N.m.
   Bad contact may cause fire.
3.Please use the product within the rated specification.
   Otherwise, the life of the product will be shortened and there will be fire hazards.
4.Use loads less than the allowable capacity of relay contacts.
   Otherwise it will cause poor insulation, contact bonding, poor contact, relay damage, fire and so on.
5.Do not use water or organic solvent when cleaning, and wipe with dry towel.
   It could cause an electric shock or fire.
6.Avoid using the product in flammable, explosive, humid, direct sunlight, thermal radiation, vibration and other places.
   It could cause a fire or an explosion.
7.Do not allow dust or cable residue to enter the product.
   Otherwise it may cause fire or damage the product.
8.After confirming the polarity of the terminals, connect the thermocouple wiring correctly.
  Otherwise it could cause a fire or explosion.
9.For the purpose of enhanced insulation, please use a power supply that ensures above enhanced insulation.

Model code

tce3 tce5xl sxspidwdkzq 02
Name of each part

tce3 tce5xl sxspidwdkzq 03

Exterior dimension drawing

tce3 tce5xl sxspidwdkzq 04tce3 tce5xl sxspidwdkzq 05

Functional specifications

1.Self-setting[tce3 tce5xl sxspidwdkzq 26]
PID self-tuning is the function of temperature controller to calculate PID control parameters by measuring the thermal characteristics and thermal response time of the control object, and through this function can realize automatic parameter setting to complete high-speed and stable control.
※ When self-tuning, the heating system should be in working condition, and the measured value PV should be lower than the set value SV.
※When the control mode parametertce3 tce5xl sxspidwdkzq 18is in the state of "tce3 tce5xl sxspidwdkzq 19", the self-tuning switch[tce3 tce5xl sxspidwdkzq 27]will be displayed.
※ Set the self-setting switch[tce3 tce5xl sxspidwdkzq 26]to the state of "tce3 tce5xl sxspidwdkzq 19", and the AT indicator light starts to flash, indicating that the self-setting state has been entered.
※ During the execution of self-tuning, all parameter groups and SV setting values will be locked. If you want to interrupt the self-tuning manually, Set the self-tuning switch[tce3 tce5xl sxspidwdkzq 26]to the state of "tce3 tce5xl sxspidwdkzq 20".
※During self-tuning, if the fault code "tce3 tce5xl sxspidwdkzq 28"or"tce3 tce5xl sxspidwdkzq 29"occurs, it will be interrupted automatically.
After the completion of self-setting, the AT indicator will stop flashing, and the parameterstce3 tce5xl sxspidwdkzq 30obtained from setting will be saved automaticallyAnd returns the control state to continue running with a new isoparametertce3 tce5xl sxspidwdkzq 30.
※Interrupt self-tuning,tce3 tce5xl sxspidwdkzq 30parameters will not be modified.

2.Control modetce3 tce5xl sxspidwdkzq 18
Control modetce3 tce5xl sxspidwdkzq 18parameters under the state of"tce3 tce5xl sxspidwdkzq 19", the current PID control mode, if in the state of "tce3 tce5xl sxspidwdkzq 20", it is a bit control state.

tce3 tce5xl sxspidwdkzq 08

3.Suppress overshoot [tce3 tce5xl sxspidwdkzq 30]
For PID control, overshoot suppression adjustment, the larger the set value, the faster the heating, easy to overshoot;The smaller the setting value, the slower the heating and not easy to overshoot.Factory default is 60. It is recommended to get the set value by PID self-tuning.

4.Bit control return difference[tce3 tce5xl sxspidwdkzq 32]
Used to set the interval between ON and OFF of the control output in a bit control.
※When the control modetce3 tce5xl sxspidwdkzq 18parameter is in the state of "tce3 tce5xl sxspidwdkzq 20", the bit return difference value[tce3 tce5xl sxspidwdkzq 32]will be displayed.
※If the return error range is too small, the control output may be unstable due to external interference and other reasons.

 tce3 tce5xl sxspidwdkzq 09

5.Error correction[tce3 tce5xl sxspidwdkzq 33]
This function is used to correct temperature errors caused by external sensors, etc., but the controller itself is basically error free.
If the actual temperature is 80 ° C but the controller shows 78 ° C, then set the error correction [tce3 tce5xl sxspidwdkzq 33] to" tce3 tce5xl sxspidwdkzq 34 ", and the controller's display temperature will become 80℃.
※Setting range -99~99℃.
※After error correction, if current temperature (PV) is out of range "tce3 tce5xl sxspidwdkzq 28"or"tce3 tce5xl sxspidwdkzq 29" will be displayed.

6.Digital Filtering [tce3 tce5xl sxspidwdkzq 35]
Frequent changes of input signals lead to unstable display of current temperature (PV), which will affect the instability of the operation volume and thus lead to instability of the output. Therefore, this function is to filter the input signals to achieve stable control.
※1-30 is the first filtering, and 31-59 is the enhanced filtering.
※ Factory default setting is 50, suitable for most occasions, no special requirements without modification.

7.Alert type [tce3 tce5xl sxspidwdkzq 36]

The set value

Alarm types

Positive alarm value (AL1)

Negative alarm value (-AL1)

Deviation alarm/absolute alarm

0

No alarm function

NO Output

 

1

Limit deviation

tce3 tce5xl sxspidwdkzq 51

tce3 tce5xl sxspidwdkzq 52

Deviation alarm

2

The lower limit deviation

tce3 tce5xl sxspidwdkzq 53

tce3 tce5xl sxspidwdkzq 54

Deviation alarm

3

Interval alarm

tce3 tce5xl sxspidwdkzq 55

Has been to OFF

Deviation alarm

4

Out-of-range alarm

tce3 tce5xl sxspidwdkzq 56

Has been to OFF

Deviation alarm

5

Absolute limit

tce3 tce5xl sxspidwdkzq 57

tce3 tce5xl sxspidwdkzq 58

Absolute alarm

6

Absolute lower limit

tce3 tce5xl sxspidwdkzq 59

tce3 tce5xl sxspidwdkzq 60

Absolute alarm

10

No alarm function

NO Output

 

11

Attached standby upper limit deviation

tce3 tce5xl sxspidwdkzq 61

tce3 tce5xl sxspidwdkzq 62

Deviation alarm

12

Attached standby lower limit deviation

tce3 tce5xl sxspidwdkzq 63

tce3 tce5xl sxspidwdkzq 64

Deviation alarm

13

Alarm in the standby range

tce3 tce5xl sxspidwdkzq 65

Has been to OFF

Deviation alarm

14

Alarm outside standby range attached

tce3 tce5xl sxspidwdkzq 66

Has been to OFF

Deviation alarm

15

Attached upper limit of standby absolute value

tce3 tce5xl sxspidwdkzq 67

tce3 tce5xl sxspidwdkzq 68

Absolute alarm

16

The lower absolute value of standby is attached

tce3 tce5xl sxspidwdkzq 69

tce3 tce5xl sxspidwdkzq 70

Absolute alarm

  • Deviation alarm

Use when you want to interact with the set temperature.
The alarm action point will change with the change of setting temperature.
tce3 tce5xl sxspidwdkzq 011

  • Absolute value alarm

No need to interact with the setting temperature.

tce3 tce5xl sxspidwdkzq 012

  • Standby function

The attached standby function means that the alarm will not be ON even if the condition of "ON" is reached from the current value beyond the alarm range until it enters the next alarm range.

tce3 tce5xl sxspidwdkzq 013

8.Alarm return difference [tce3 tce5xl sxspidwdkzq 37]
Used for the difference needed to return to a non-alarming state from an alarming state.
If the alarm action point is 120 ° C, the alarm return difference value is set at 20 ° C. When the temperature reaches above 120 ° C, it will be in the alarm state; when the temperature falls below 100 ° C, it will return to the non-alarm state.
※ The setting range is 0~100℃.
※ Factory default is 1℃

tce3 tce5xl sxspidwdkzq  038

Fault message indication

Message

Instructions

Elimination method

HHH

Input disconnected or out of range

Please check the input signal for error

LLL

Input disconnected or out of range

Please check the input signal for error

Matters needing attention

1.In order to eliminate inductive interference, please wire the product separately with high-voltage lines, power lines, etc.
2.Use the M3 terminal in the following shape.

tce3 tce5xl sxspidwdkzq 014

3. Please use the power switch or circuit breaker when turning off the power to the product.

4. Please install the switch and circuit breaker nearby for the operator to operate.

5. If the product is used as temperature indication or adjustment, it should not be used as other instruments.

6. When using the thermal resistance (RTD) sensor, 3 wires should be connected. If you want to extend the wire, you must use the same type and length of wire connection.If the impedance of the line is different, it may cause temperature deviation.

7. When the power line and the input signal line have to be installed closer, please add a filter at the power end and shield the signal line.

8. Keep away from high frequency equipment (high frequency welder, high frequency sewing machine, high capacity SCR controller)

9. When the measurement input is switched on, HHH or LLL will be displayed if any error occurs. At this time, check whether the input is wrong after power off.

10.This product is used in the following environments.
①Indoor                                  ②Pollution level 2
③Altitude 2000m below         ④Installation classification LL

※ If you violate the above precautions, it may cause product failure. Please be sure to comply.

Product parameters

Power supply voltage

①220VAC 50/60Hz  ②100-240VAC/DC

Range of allowable voltage variation

90-110% of the supply voltage

Consumed power

Below 8VA

The input

specifications

Thermocouple

K E J

Thermal resistance

Pt100  Cu50

Display precision

±0.5%

The input specifications

The relay 250VAC 5A is on and off

Below SSR 12VDC±2V 20mA 

Analog voltage output (0-5V, 1-5V)

Analog current output (0-20mA, 4-20mA)

SCR Silicon controlled output (zero crossing output, phase shifting output)

Alarm output

The relay 250VAC 5A is one NO

The control mode

Bit control, PID control

Sampling period

100ms

Relay life

Mechanical more than 2.5 million times electrical more than 100,000 times

Withstand voltage

2000VAC 50/60Hz 1 min (between terminals and housing)

Resistance to vibration

5~55Hz(cycle 1 minute) amplitude 0.75mm X,Y,Z all directions for 2 hours

Insulation impedance

More than 10 om Ω MEGA (500 VDC)

anti-interference

Simulated square wave generator interference (pulse width 1 m) ±2KV R phase S phase

Power failure memory

About 10 years (non-volatile semiconductor memory)

The surrounding environment

Operating ambient temperature

When stored at -5~40℃ :-10~50℃

Ambient humidity in use

35 ~85% storage :35 ~85%

 

Parameter Settings

1.All parameters

tce3 tce5xl sxspidwdkzq 06

Parameter group lock setting range

0

Unlocked

1

Lock parameter set 2

2

Lock parameter set 1,2

3

Lock parameter set 1,2 and SV

※In any parameter group, press the limit for 3 seconds, save the set value and return to operation mode.(SV setting, just press thetce3 tce5xl sxspidwdkzq 17key to return to operation mode once)
※ After entering the parameter setting mode, if no key is pressed within 30 seconds, the operation mode will be returned automatically. The changed parameters cannot be saved and the parameter values before the change are still maintained.
※Presstce3 tce5xl sxspidwdkzq 17to enter the next set of parameters.
※The parameter of the dotted line marker will be shown or hidden as control methodtce3 tce5xl sxspidwdkzq 18is in the state of"tce3 tce5xl sxspidwdkzq 19"or"tce3 tce5xl sxspidwdkzq 20". 
※Parameters are correlated with each other. Please make sure to set them in the order of "Parameter group 2" → "Parameter Group 1" → "SV Setting".
※There are parameter group lock and parameter initialization functions in the auxiliary parameter group, please use with caution.

2.Parameter Group 2 [PA2]

tce3 tce5xl sxspidwdkzq 015

3Parameter Group 1 [PA1]

tce3 tce5xl sxspidwdkzq 016

4.Set the SV

tce3 tce5xl sxspidwdkzq 07

5.Parameter group lock
While holding downtce3 tce5xl sxspidwdkzq 21for 3 seconds, enter password 002 to enter parameter group lock [tce3 tce5xl sxspidwdkzq 22].
※Parameter groups can be viewed when locked, but the lock setting range of parameter groups cannot be modified

Parameter group lock setting range

0

Unlocked

1

Lock parameter set 2

2

Lock parameter set 1,2

3

Lock parameter set 1,2 and SV

6.Parameter initialization
All parameters initialize factory Settings.At the same time, press and hold tce3 tce5xl sxspidwdkzq 21 for 3 seconds, enter password 911, and enter the initialization Settings[tce3 tce5xl sxspidwdkzq 23]
When selected as "tce3 tce5xl sxspidwdkzq 24the previous state will be returned; when selected as "tce3 tce5xl sxspidwdkzq 25" all parameters will be restored to factory Settings.

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